Surface treating appliance

ABSTRACT

A surface treating appliance includes a first cyclonic separating unit including a plurality of first cyclones arranged in parallel about an axis, and a second cyclonic separating unit located downstream from the first cyclonic separating unit and including a plurality of second cyclones arranged in parallel, the plurality of second cyclones being divided into at least a first set of second cyclones arranged about the axis and a second set of second cyclones. The plurality of first cyclones extends about the first set of second cyclones, and the first set of second cyclones extends about the second set of second cyclones.

REFERENCE TO RELATED APPLICATIONS

This application claims the priority of United Kingdom Application No.1107781.5, filed May 11, 2011, the entire contents of which areincorporated herein by reference.

FIELD OF THE INVENTION

The present invention relates to a surface treating appliance. In itspreferred embodiment, the appliance is in the form of an upright vacuumcleaner.

BACKGROUND OF THE INVENTION

Vacuum cleaners which utilize cyclonic separating apparatus are wellknown. Examples of such vacuum cleaners are shown in U.S. Pat. No.4,373,228, U.S. Pat. No. 3,425,192, U.S. Pat. No. 6,607,572 and EP1268076. The separating apparatus comprises first and second cyclonicseparating units through which an incoming air passes sequentially. Thisallows the larger dirt and debris to be extracted from the airflow inthe first separating unit, enabling the second cyclone to operate underoptimum conditions and so effectively to remove very fine particles inan efficient manner.

In some cases, the second cyclonic separating unit includes a pluralityof cyclones arranged in parallel. These cyclones are usually arranged ina ring extending about the longitudinal axis of the separatingapparatus. Through providing a plurality of relatively small cyclones inparallel instead of a single, relatively large cyclone, the separationefficiency of the separating unit, that is, the ability of theseparating unit to separate entrained particles from an air flow, can beincreased. This is due to an increase in the centrifugal forcesgenerated within the cyclones which cause dust particles to be thrownfrom the air flow.

Increasing the number of parallel cyclones can further increase theseparation efficiency, or pressure efficiency, of the separating unitfor the same overall pressure resistance. However, when the cyclones arearranged in a ring this can increase the external diameter of theseparating unit, which in turn can undesirably increase the size of theseparating apparatus. While this size increase can be amelioratedthrough reducing the size of the individual cyclones, the extent towhich the cyclones can be reduced in size is limited. Very smallcyclones can become rapidly blocked and can be detrimental to the rateof the air flow through the vacuum cleaner, and thus its cleaningefficiency.

SUMMARY OF THE INVENTION

The present invention provides a surface treating appliance comprising afirst cyclonic separating unit including a plurality of first cyclonesarranged in parallel about an axis, and a second cyclonic separatingunit located downstream from the first cyclonic separating unit andincluding a plurality of second cyclones arranged in parallel, theplurality of second cyclones being divided into at least a first set ofsecond cyclones arranged about the axis and a second set of secondcyclones, wherein the plurality of first cyclones extends about thefirst set of second cyclones, and the first set of second cyclonesextends about the second set of second cyclones.

The present invention thus provides a surface treating appliance havingseparating apparatus comprising at least two stages of cyclonicseparation, and in which the first cyclonic stage comprises a pluralityof first cyclones and the second cyclonic stage comprises a plurality ofsecond cyclones which is separated into at least two sets. The pluralityof first cyclones extends about the first set of second cyclones,whereas the first set of second cyclones extends about the second set ofsecond cyclones. Separating the cyclones of the second cyclonicseparating unit into first and second sets and arranging the sets ofsecond cyclones in this manner can enable the separating apparatus tohave a compact arrangement while maximizing the number of cyclones ofthe second cyclonic separating unit.

The arrangement of the first set of second cyclones within the secondcyclonic separating unit is preferably different from the arrangement ofthe second set of second cyclones within the second cyclonic separatingunit. The sets of second cyclones may be arranged at different positionsalong the axis relative to the plurality of first cyclones. For example,the spacing along the axis between the plurality of first cyclones andthe first set of second cyclones may be different from the spacing alongthe axis between the plurality of first cyclones and the second set ofsecond cyclones. Alternatively, or additionally, the first set of secondcyclones may be arranged at a first orientation to said axis, and thesecond set of second cyclones may be arranged at a second orientation,different from the first orientation, to said axis.

The first set of second cyclones may be arranged around part of thesecond set of second cyclones so that the first set of second cyclonesoverlaps circumferentially part, preferably an upper part, of the secondset of second cyclones. This can allow the first and second sets ofsecond cyclones to be brought closer together, reducing the overallheight of the separating apparatus. The plurality of first cyclones maybe arranged around part of the second set of second cyclones so that thefirst cyclones overlap circumferentially part, preferably a lower part,of the second set of second cyclones. The first cyclones and the firstset of second cyclones may overlap a common annular section of thesecond set of second cyclones. The plurality of first cyclones mayoverlap the sets of second cyclones by respective different amounts.

Each set may contain the same number of second cyclones. For example, ifthe optimum number of cyclones for the second cyclonic separating unitis twenty four then these cyclones may be arranged in two sets of twelvecyclones, three sets of eight cyclones or four sets of six cyclonesdepending on the maximum diameter for the separating apparatus and/orthe maximum height for the separating apparatus. Alternatively, each setmay contain a respective different number of cyclones. The first set ofsecond cyclones may comprise a greater number of cyclones than thesecond set of second cyclones. For example, if the optimum number ofcyclones for the second cyclonic separating unit is thirty six thenthese cyclones may be arranged in a first set of eighteen cyclones, asecond set of twelve cyclones and a third set of six cyclones.

Preferably, the first set of second cyclones is generally arranged in afirst annular or frusto-conical arrangement about said axis, and thesecond set of second cyclones is generally arranged in a second annularor frusto-conical arrangement about said axis. Each of thesearrangements is preferably co-axial with said axis. Within eacharrangement of second cyclones, the fluid inlets may be located in anarrangement which is substantially orthogonal to said axis.

Within each set, the second cyclones are preferably substantiallyequidistant from said axis. Alternatively, or additionally, the secondcyclones may be substantially equidistantly, or equi-angularly, spacedabout said axis.

At least part of the outside wall of each of the cyclones of the firstset of second cyclones may form part of the external surface of thesurface treating appliance. This can allow the overall volume of theappliance to be kept to a minimum.

Each of the cyclones of the second cyclonic separating unit preferablyhas a tapering body, which is preferably frusto-conical in shape. Thefirst set of second cyclones is preferably arranged so that thelongitudinal axes of the cyclones approach one another. Similarly, thesecond set of second cyclones is preferably arranged so thatlongitudinal axes of the cyclones approach one another. In either case,the longitudinal axes of the second cyclones preferably intersect theaxis about which the cyclones are arranged.

The longitudinal axes of the cyclones of the first set of secondcyclones preferably intersect said axis at the same angle. However, thelongitudinal axes of the cyclones of the first set of second cyclonesmay intersect said axis at the two or more different angles. Similarly,the longitudinal axes of the cyclones of the second set of secondcyclones preferably intersect said axis at the same angle, but again thelongitudinal axes of the cyclones of the second set of second cyclonesmay intersect said axis at the two or more different angles.

The angle at which the longitudinal axes of the first set of secondcyclones intersect the axis may be substantially the same as the angleat which the longitudinal axes of the second set of second cyclonesintersect the axis. Alternatively, the angle at which the longitudinalaxes of the first set of second cyclones intersect the axis may bedifferent from the angle at which the longitudinal axes of the secondset of second cyclones intersect the axis. For example, the angle atwhich the longitudinal axes of the first set of second cyclonesintersect the axis may be greater than the angle at which thelongitudinal axes of the second set of second cyclones intersect theaxis. Increasing the angle at which one of the sets of second cyclonesis inclined to the axis can decrease the overall height of theseparating apparatus.

In addition to the first and second sets of second cyclones, the secondcyclonic separating unit may comprise a third set of second cyclones.The cyclones of the third set of second cyclones may be arranged in athird annular arrangement about said axis. The third annular arrangementis preferably co-axial with said axis.

The second set of second cyclones is preferably located above at leastpart of the third set of second cyclones. To reduce the height of theseparating apparatus, the second set of second cyclones may be arrangedaround part of the third set of second cyclones, so that the second setof second cyclones overlaps circumferentially part, preferably an upperpart, of the third set of second cyclones. In this case, the second setof second cyclones may comprise a greater number of cyclones than thethird set of second cyclones. The first set of second cyclones may alsoextend about part of the third set of second cyclones so that this firstset of second cyclones overlaps circumferentially at least part of eachof the second and third sets of second cyclones. This can further allowthe second cyclones to be brought closer together, reducing the overallheight of the separating apparatus.

As mentioned above, each of the cyclones of the second cyclonicseparating unit preferably has a tapering body, which is preferablyfrusto-conical in shape. The cyclones of the third set of secondcyclones may be arranged so that their longitudinal axes approach oneanother. Alternatively, the cyclones of the third set of second cyclonesmay be arranged so that their longitudinal axes are substantiallyparallel. These longitudinal axes may be arranged so that they aresubstantially parallel to the axis about which the second cyclones arearranged.

The arrangement of the first cyclones about said axis may besubstantially the same as the arrangement of the first set of secondcyclones about said axis. The plurality of first cyclones and the firstset of second cyclones may be equidistant from said axis. Each firstcyclone may be located immediately beneath a respective cyclone of thefirst set of second cyclones. Alternatively, the plurality of firstcyclones may be angularly offset about said axis relative to the firstset of second cyclones.

The plurality of first cyclones may also extend about the third set ofsecond cyclones. In this case, the plurality of first cyclones mayoverlap each set of second cyclones by a respective different amount.

The number of second cyclones may be greater than the number of firstcyclones. The first cyclonic separating unit and the first set of secondcyclones may comprise the same number of cyclones.

Each of the cyclones of the first cyclonic separating unit may have atapering body, which is preferably frusto-conical in shape. Each firstcyclone may have a longitudinal axis, with the first cyclones arrangedso that the longitudinal axes of the first cyclones approach oneanother. The longitudinal axes of the first cyclones may intersect theaxis about which the cyclones are arranged at the same angle as thelongitudinal axes of the first set of second cyclones. In other words,the plurality of first cyclones and the first set of second cyclones maybe arranged at a first orientation to the axis, and the second set ofsecond cyclones may be arranged at a second orientation, different fromthe first orientation, to the axis.

Each first cyclone may comprise a flexible portion. Providing each firstcyclone with a flexible portion may help to prevent dirt from buildingup inside the cyclone during use of the surface treating appliance. Eachfirst cyclone may comprise a tapering body having a relatively wideportion and a relatively narrow portion, with the relatively narrowportion of each first cyclone being flexible. The relatively wideportion preferably has a greater stiffness that the relatively narrowportion. For example, the relatively wide portion of the tapering bodymay be formed from material having a greater stiffness than therelatively narrow portion of the tapering body. The relatively wideportion may be formed from plastics or metal material, for example polypropylene, ABS or aluminium, whereas the relatively narrow portion maybe formed from a thermoplastic elastomer, TPU, silicon rubber or naturalrubber. Alternatively, the relatively wide portion of the tapering bodymay have a greater thickness than the relatively narrow portion of thetapering body. The relatively narrow portion may be a tip of thecyclone. The tip can vibrate during use of the appliance, which can theeffect of breaking up dust deposits before agglomeration thereof resultsin cyclone blockage.

At least the first set of second cyclones may also comprise such aflexible portion.

The appliance may comprise a manifold for receiving the fluid from thefirst cyclonic separating unit, and for conveying the fluid to thesecond cyclonic separating unit. The appliance may comprise an outletchamber for receiving fluid from the fluid outlets of the secondcyclones, and for conveying fluid to an outlet duct from the separatingapparatus. The outlet chamber preferably comprises a biased, orspring-loaded, coupling member moveable relative to the cyclonicseparating units for engaging the outlet duct, the coupling membercomprising a fluid outlet through which the fluid flow is exhausted fromthe separating apparatus. This can enable an air tight seal to bemaintained between the separating apparatus and the duct by biasing onlya portion of the separating apparatus, namely the coupling member,towards the duct.

In addition to the first and second cyclonic separating units, theappliance may comprise a third cyclonic separating unit comprising atleast one cyclone. This third cyclonic separating unit may be locatedupstream from the first and second cyclonic separating units. The thirdcyclonic separating unit may comprise a single cyclone for separatingdirt and dust from a fluid flow before the fluid flow enters the firstcyclonic separating unit. The axis about which the first cyclones andsecond cyclones are arranged is preferably a longitudinal axis of thefirst cyclonic separating unit. The plurality of first cyclones ispreferably located at least partially above the third cyclonicseparating unit.

The cyclonic separating units preferably form part of a separatingapparatus, which is preferably removably mounted on a main body of theappliance.

The appliance preferably comprises a motor-driven fan unit for drawingthe air flow through the appliance. The provision of a separatingapparatus with three stages of cyclonic separation, and in which two ofthe cyclonic separating units each comprise a plurality of cyclonesarranged in parallel, can enable the separation efficiency of theseparating apparatus to be sufficiently high as to enable the fluid flowto pass from the separating apparatus directly to the fan unit, that is,without passing through a filter assembly located upstream from the fanunit.

The surface treating appliance is preferably in the form of a vacuumcleaning appliance. The term “surface treating appliance” is intended tohave a broad meaning, and includes a wide range of machines having ahead for travelling over a surface to clean or treat the surface in somemanner. It includes, inter alia, machines which apply suction to thesurface so as to draw material from it, such as vacuum cleaners (dry,wet and wet/dry), as well as machines which apply material to thesurface, such as polishing/waxing machines, pressure washing machines,ground marking machines and shampooing machines. It also includes lawnmowers and other cutting machines.

In a second aspect, the present invention provides cyclonic separatingapparatus comprising a first cyclonic separating unit including aplurality of first cyclones arranged in parallel about an axis, and asecond cyclonic separating unit located downstream from the firstcyclonic separating unit and including a plurality of second cyclonesarranged in parallel, the plurality of second cyclones being dividedinto at least a first set of second cyclones arranged about the axis anda second set of second cyclones, wherein the plurality of first cyclonesextends about the first set of second cyclones, and the first set ofsecond cyclones extends about the second set of second cyclones.

Features described above in connection with the first aspect of theinvention are equally applicable to the second aspect of the invention,and vice versa.

BRIEF DESCRIPTION OF THE DRAWINGS

Preferred features of the invention will now be described, by way ofexample only, with reference to the accompanying drawings, in which:

FIG. 1 is a front perspective view, from above, of a vacuum cleaner;

FIG. 2( a) is a side view of the vacuum cleaner, with a duct of thevacuum cleaner in a lowered position, and FIG. 2( b) is a side view ofthe vacuum cleaner with the duct in a raised position;

FIG. 3 is a front perspective view, from above, of the vacuum cleaner,with a separating apparatus of the vacuum cleaner removed;

FIG. 4 is a side view of the separating apparatus;

FIG. 5 is a top view of the separating apparatus;

FIG. 6( a) is a top sectional view of the separating apparatus takenalong line A-A in FIG. 5, FIG. 6( b) is a top sectional view taken alongline B-B in FIG. 5, FIG. 6( c) is a top sectional view taken along lineC-C in FIG. 5, FIG. 6( d) is a top sectional view taken along line D-Din FIG. 5, and FIG. 6( e) is a top sectional view taken along line E-Ein FIG. 5;

FIG. 7( a) is a side sectional view of the separating apparatus, takenalong line F-F in FIG. 4, and FIG. 7( b) is the same sectional view asFIG. 7( a) but with background material omitted; and

FIG. 8( a) is a top view of the rolling assembly, and FIG. 8( b) is aside sectional view taken along line G-G in FIG. 8( a).

DETAILED DESCRIPTION OF THE INVENTION

FIGS. 1 and 2( a) illustrate external views of a surface treatingappliance in the form of a vacuum cleaner 10. The vacuum cleaner 10 isof the cylinder, or canister, type. In overview, the vacuum cleaner 10comprises separating apparatus 12 for separating dirt and dust from anair flow. The separating apparatus 12 is in the form of cyclonicseparating apparatus, and comprises an outer bin 14 having an outer wall16 which is substantially cylindrical in shape. The lower end of theouter bin 14 is closed by a base 18 which is pivotably attached to theouter wall 16. A motor-driven fan unit for generating suction fordrawing dirt laden air into the separating apparatus 12 is housed withina rolling assembly 20 located behind the separating apparatus 12. Withreference also to FIG. 3, the rolling assembly 20 comprises a main body22 and two wheels 24, 26 rotatably connected to the main body 22 forengaging a floor surface. An inlet duct 28 located beneath theseparating apparatus 12 conveys dirt-bearing air into the separatingapparatus 12, and an outlet duct 30 conveys air exhausted from theseparating apparatus 12 into the rolling assembly 20.

A chassis 32 is connected to the main body 22 of the rolling assembly20. The chassis 32 is generally in the shape of an arrow, and comprisesa shaft 34 connected at the rear end thereof to the main body 22 of therolling assembly 20, and a generally triangular head 36. The inclinationof the side walls of the head 36 of the chassis 32 can assist inmaneuvering the vacuum cleaner 10 around corners, furniture or otheritems upstanding from the floor surface, as upon contact with such anitem these side walls tend to slide against the upstanding item to guidethe rolling assembly 20 around the upstanding item.

A pair of wheel assemblies 38 for engaging the floor surface isconnected to the head 36 of the chassis 32. Each wheel assembly 38 isconnected to a respective corner of the head 36 by a steering arm 40shaped so that the wheel assemblies 38 are located behind the head 36 ofthe chassis 32, but contact a floor surface in front of the wheels 24,26 of the rolling assembly 20. The wheel assemblies 38 thus support therolling assembly 20 as it is maneuvered over a floor surface,restricting rotation of the rolling assembly 20 about an axis which isorthogonal to the rotational axes of the wheel assemblies 38, andsubstantially parallel to the floor surface over which the vacuumcleaner 10 is being maneuvered. The distance between the points ofcontact of the wheel assemblies 38 with the floor surface is greaterthan that between the points of contact of the wheels 24, 26 of therolling assembly 20 with that floor surface. In this example, eachsteering arm 40 is connected at a first end thereof to the chassis 32for pivoting movement about a respective hub axis. Each hub axis issubstantially orthogonal to the axes of rotation of the wheel assemblies38. The second end of each steering arm 40 is connected to a respectivewheel assembly 38 so that the wheel assembly 38 is free to rotate as thevacuum cleaner 10 is moved over the floor surface.

The movement of the steering arms 40, and thus the wheel assemblies 38,relative to the chassis 32 is controlled by an elongate track controlarm 42. Each end of the track control arm 42 is connected to the secondend of a respective steering arm 40 so that movement of the trackcontrol arm 42 relative to the chassis 32 causes each steering arm 40 topivot about its hub axis. This in turn causes each wheel assembly 38 toorbit about its respective corner of the chassis 32 to change thedirection of the movement of the vacuum cleaner 10 over the floorsurface.

The movement of the track control arm 42 relative to the chassis 32 iseffected by movement of the inlet duct 28 relative to the chassis 32.With reference also to FIG. 3, the track control arm 42 passes beneath aduct support 44 extending forwardly from, and preferably integral with,the body 22 of the rolling assembly 20. Alternatively, the duct support44 may be connected to the chassis 32. The inlet duct 28 is pivotablyconnected to the duct support 44 for movement about an axis which issubstantially orthogonal to the axes of rotation of the wheel assemblies38. The inlet duct 28 comprises a rearwardly extending arm 46 whichpasses beneath the duct support 44 to engage the track control arm 42 sothat the track control arm 42 moves relative to the chassis 32 as thearm 46 moves with the inlet duct 28.

The inlet duct 28 comprises a relatively rigid inlet section 48, arelatively rigid outlet section 50 and a relatively flexible hose 52extending between the inlet section 48 and the outlet section 50. Theinlet section 48 comprises a coupling 54 for connection to a wand andhose assembly (not shown) for conveying a dirt-bearing air flow to theinlet duct 28. The wand and hose assembly is connected to a cleaner head(not shown) comprising a suction opening through which a dirt-bearingair flow is drawn into the vacuum cleaner 10. The inlet section 48 isconnected to, and supported by, a yoke 56. The yoke 56 comprises a floorengaging rolling element 58 for supporting the yoke 56 on the floorsurface. The rear section of the yoke 56 is connected to the chassis 32for pivoting movement about a yoke pivot axis, which is spaced from, andsubstantially parallel to, the pivot axis of the inlet duct 28. Thechassis 32 is shaped to restrict the pivoting movement of the yoke 56relative to the chassis 32 to within a range of around ±65°.

The outlet section 50 of the inlet duct 28 is pivotably connected to theduct support 44, and extends along the outer surface of the separatingapparatus 12. To maneuver the vacuum cleaner 10 over the floor surface,the user pulls the hose of the hose and wand assembly connected to thecoupling 54 to drag the vacuum cleaner 10 over the floor surface, whichin turn causes the wheels 24, 26 of the rolling assembly 20, the wheelassemblies 38 and the rolling element 58 to rotate and move the vacuumcleaner 10 over the floor surface. To steer the vacuum cleaner 10 to theleft, for example, as it is moving across the floor surface, the userpulls the hose of the hose and wand assembly to the left so that theinlet section 48 of the inlet duct 28 and the yoke 56 connected theretopivot to the left about the yoke pivot axis. This pivoting movement ofthe inlet section 48 causes the hose 52 to flex and exert a force on theoutlet section 50 of the inlet duct 28. This force causes the outletsection 50 to pivot about the duct pivot axis. Due to the flexibility ofthe hose 52, the amount by which the inlet section 48 pivots about yokepivot axis is greater than the amount by which the outlet section 50pivots about the duct pivot axis. For example, when the inlet section 48is pivoted by an angle of 65° the outlet section 50 is pivoted by anangle of around 20°. As the outlet section 50 pivots about the ductpivot axis, the arm 46 moves the track control arm 42 relative to thechassis 32. The movement of the track control arm 42 causes eachsteering arm 40 to pivot so that the wheel assemblies 38 turn to theleft, thereby changing the direction in which the vacuum cleaner 10moves over the floor surface.

The inlet duct 28 also comprises a support 60 upon which the separatingapparatus 12 is removably mounted. The support 60 is connected to theoutlet section 50 of the inlet duct 28 for movement therewith as theoutlet section 50 pivots about the duct pivot axis. The support 60extends forwardly, and generally horizontally, from the outlet section50 so as to extend over the hose 52 of the inlet duct 28. The support 60is formed from a relatively rigid material, preferably a plasticsmaterial, so that the support 60 does not crush the hose 52 when theseparating apparatus 12 is mounted on the support 60. The support 60comprises an inclined front section 62 bearing a spigot 64 which extendsupwardly therefrom for location within a recess 66 formed in the base 18of the outer bin 14. When the separating apparatus 12 is mounted on thesupport 60, the longitudinal axis of the outer bin 14 is inclined to theduct pivot axis, in this example by an angle in the range from 30 to40°. Consequently, pivoting movement of the inlet duct 28 about the ductpivot axis as the vacuum cleaner 10 is maneuvered over a floor surfacecauses the separating apparatus 12 to pivot, or swing, about the ductpivot axis, relative to the chassis 32, the rolling assembly 20 and theoutlet duct 30.

The outlet section 50 of the inlet duct 48 comprises an air outlet 68from which a dirt-bearing air flow enters the separating apparatus 12.The separating apparatus 12 is illustrated in FIGS. 4 to 7. The specificoverall shape of the separating apparatus 12 can be varied according tothe size and type of vacuum cleaner in which the separating apparatus 12is to be used. For example, the overall length of the separatingapparatus 12 can be increased or decreased with respect to the diameterof the apparatus, or the shape of the base 18 can be altered.

As mentioned above, the separating apparatus 12 comprises an outer bin14 which has an outer wall 16 which is substantially cylindrical inshape. The lower end of the outer bin 14 is closed by a curved base 18which is pivotably attached to the outer wall 16 by means of a pivot 70and held in a closed position by a catch 72 which engages a groovelocated on the outer wall 16. In the closed position, the base 18 issealed against the lower end of the outer wall 16. The catch 72 isresiliently deformable so that, in the event that downward pressure isapplied to the uppermost portion of the catch 72, the catch 72 will moveaway from the groove and become disengaged therefrom. In this event, thebase 18 will drop away from the outer wall 16.

With particular reference to FIG. 7( a), the separating apparatus 12comprises three stages of cyclonic separation. The separating apparatus12 comprises a first cyclonic separating unit 74, a second cyclonicseparating unit 76 which is located downstream from the first cyclonicseparating unit 74, and a third cyclonic separating unit 78 which islocated downstream from the second cyclonic separating unit 76.

The first cyclonic separating unit 74 comprises a single first cyclone80. The first cyclone 80 is generally annular in shape, and has alongitudinal axis L1. The first cyclone 80 is located between the outerwall 16 of the outer bin 14, and a first inner wall 82 of the separatingapparatus 12. The first inner wall 82 extends about the longitudinalaxis L1. The first inner wall 82 has a generally cylindrical lowersection 84 and an annular upper section. The upper section comprises aninner wall section 88, and a generally frusto-conical outer wall section90 extending about an upper portion of the inner wall section 88. Asillustrated in FIG. 6( a) and FIG. 7( a), the inner wall section 88 hasa generally scalloped profile.

A flange 92 extends radially outwardly from the upper end of the outerwall section 90. An annular seal (not shown) may be located on theflange 92 for engaging the inner surface of the outer wall 16, andthereby form a seal between the outer wall 16 and the first inner wall82.

A dirty air inlet 96 is provided towards the upper end of the outer wall16 for receiving an air flow from the air outlet 68 of the inlet duct28. The dirty air inlet 96 is located over the air outlet 68 of theinlet duct 28 when the separating apparatus 12 is mounted on the support60. The dirty air inlet 96 is arranged tangentially to the outer bin 14so as to ensure that incoming dirty air is forced to follow a helicalpath as it enters the separating apparatus 12.

A fluid outlet from the first cyclonic separating unit 74 is provided inthe form of a perforated shroud 98. The shroud 98 has an annular upperwall 100 which is connected to the outer surface of the outer wallsection 90 of the upper section of the first inner wall 82, a generallycylindrical side wall 102 which depends from the upper wall 100 so thatit is spaced radially from the cylindrical lower section 84 of the firstinner wall 82, and an annular lower wall 104 which extends radiallyinwardly from the lower end of the side wall 102 to engage the outersurface of the lower section 84 of the first inner wall 82. In thisembodiment, the side wall 102 comprises a mesh which extends between theupper wall 100 and the lower wall 104. With reference to FIG. 6( a), themesh is radially supported by a plurality of axially-extending ribs 105angularly spaced about the outer surface of the first inner wall 82. Thelower wall 104 may have a substantially cylindrical outer wall, asillustrated in FIG. 7( a), or it may have an outer wall which tapersoutwardly away from the lower end of the side wall 102.

The separating apparatus 12 includes a first dust collector 106 forreceiving dust separated from an air flow by the first cyclone 80. Thefirst dust collector 106 is generally annular in shape, and extends fromthe lower end of the lower wall 104 of the shroud 98 to the base 18, andfrom the outer wall 16 to the lower section 84 of the first inner wall82. When the base 18 is in a closed position, the lower end of the lowersection 84 is sealed against a first annular sealing member 108 which iscarried by the base 18.

The separating apparatus 12 includes a second inner wall 110. The firstinner wall 82 extends about the second inner wall 110, and issubstantially co-axially aligned with the second inner wall 110. Thesecond inner wall 110 is generally funnel shaped, and has a cylindricallower section 112 which is radially spaced from the cylindrical lowersection 84 of the inner wall 82 to define an annular chambertherebetween. The second inner wall 110 also has a frusto-conical uppersection 114 which flares radially outwardly from the upper end of thelower section 112 of the second inner wall 110, and which is radiallyspaced from the inner wall section 88 of the first inner wall 82.

As mentioned above, the second cyclonic separating unit 76 is locateddownstream from the first cyclonic separating unit 74. The secondcyclonic separating unit 76 comprises at least one second cyclone forreceiving the air flow exhausted from the first cyclonic separating unit74. In this embodiment, the second cyclonic separating unit 76 comprisesa plurality of second cyclones 120 arranged in parallel. The secondcyclones 120 are arranged in a generally frusto-conical arrangementwhich extends about, and is centered on, the longitudinal axis L1.Within this arrangement, the second cyclones 120 are equidistantlyspaced from the longitudinal axis L1, and are generally equi-angularlyspaced about the longitudinal axis L1. Each second cyclone 120 isidentical to the other second cyclones 120. In this embodiment, thesecond cyclonic separating unit 76 comprises eighteen second cyclones120. Within this arrangement, the second cyclones 120 may have a gap 191between two second cyclones 120 in which a button 121 or some otherdevice, catch or mechanism is located.

Each second cyclone 120 has a cylindrical upper section 122 and atapering body section which is preferably frusto-conical in shape. Thebody section is divided into an upper portion 124 and a lower portion126. The upper portion 124 of the body of each second cyclone 120 isintegral with the upper section 122, and forms part of a first moldedcone pack 128 of the separating apparatus 12. The lower portion 126 ofthe body is formed from material which has greater flexibility than theupper portion 124. In this embodiment, the body of each second cyclone120 has a lower portion 126 which is preferably overmolded with itsupper portion 124. Alternatively, the lower portion 126 may be glued,fixed or clamped to the upper portion 124 by any suitable method or byusing any suitable fixing means. Whichever technique is used to connectthe lower portion 126 to the upper portion 124, the connection ispreferably such that there is no significant step or other discontinuityon the inner surface of the body section at the joint between the upperportion 124 and the lower portion 126. The lower portion 126 ispreferably formed from a rubber material, which may have a Shore A valueof from around 20, to 50 and preferably 48, whereas the upper portion124 is preferably formed from polypropylene, or ABS which may have ashore D value of around 60.

The first cone pack 128 has a pair of outer support walls 130 a, 130 b.The first outer support wall 130 a is mounted on the flange 92 of thefirst inner wall 82, and the second outer support wall 130 b is mountedon the upper end of the inner wall section 88 of the first inner wall82. The first cone pack 128 also has a pair of inner support walls 132a, 132 b which support the upper section 114 of the second inner wall110.

The first cone pack 128 is angularly aligned relative to the inner walls82, 110 so that the upper portion 124 of the body of each second cyclone120 extends into the chamber located between the inner walls 82, 110.The lower portion 126 of each second cyclone 120 terminates in a coneopening 134 from which dirt and dust is discharged from the secondcyclone 120. The cone opening 134 is located between the inner walls 82,110, and so the annular chamber located between the inner walls 82, 110provides a second dust collector 136 for receiving dust separated fromthe air flow by the second cyclones 120. The second dust collector 136is thus generally annular in shape, and extends from the base 18 to anupper extremity located 10 mm beneath the lowest extremities of thesecond cyclones 120, which in this embodiment are the lowest extremitiesof the tips of the second cyclones 120. When the base 18 is in a closedposition, the lower end of the lower section 112 of the second innerwall 110 is sealed against a second annular sealing member 138 which iscarried by the base 18. The first dust collector 106 extends about thesecond dust collector 136.

The second cyclones 120 are arranged at a first orientation to thelongitudinal axis L1. Each second cyclone 120 has a longitudinal axisL2, and the second cyclones 120 are arranged so that the longitudinalaxes L2 of the second cyclones 120 approach one another. In thisembodiment, the longitudinal axes L2 of the second cyclones 120intersect the longitudinal axis L1 of the first cyclone 80 at a firstangle α, which in this embodiment is around 33°. The orientation of thesecond cyclones 120 to the longitudinal axis L1 is such that the firstcyclone 80 extends about a lower part of each of the second cyclones120, whereas an upper part of each of the second cyclones 120 is locatedabove the first cyclone 80. As can be seen from FIG. 4, the externalsurface of the first cone pack 128 includes part of the upper section122 and part of the upper portion 124 of the body section of each secondcyclone 120. The external surface of the first cone pack 128 also formspart of the external surface of the separating apparatus 12, which inturn forms part of the external surface of the vacuum cleaner 10.

Each second cyclone 120 has a fluid inlet 140 and a fluid outlet 142.For each second cyclone 120, the fluid inlet 140 is located in thecylindrical upper section 122 of the second cyclone 120, and is arrangedso that air enters the second cyclone 120 tangentially. The fluid inlets140 are generally arranged in an annular arrangement about thelongitudinal axis L1. The annular arrangement is substantiallyorthogonal to the longitudinal axis L1, although of course within thisannular arrangement the fluid inlets 140 are inclined to thelongitudinal axis L1 in view of the inclination of the second cyclones120 relative to the longitudinal axis L1. FIG. 6( b) is a top sectionalview of the separating apparatus 12 taken along a plane P_(i) passingthrough the fluid inlets 140 of the second cyclones 120. Plane P_(i) isindicated in FIG. 4, and is substantially orthogonal to the longitudinalaxis L1. The fluid outlet 142 is in the form of a vortex finder which isprovided at the upper end of each second cyclone 120. The vortex findersare located in a first annular vortex finder plate 144 which covers theopen upper ends of the second cyclones 120. Annular sealing member 145forms an air tight seal to prevent air from leaking between the firstcone pack 128 and the first vortex finder plate 144.

Air is conveyed from the first cyclonic separating unit 74 to the fluidinlets 140 of the second cyclones 120 of the second cyclonic separatingunit 76 by a first manifold 146. The first manifold 146 extends aboutthe longitudinal axis L1, and comprises a series of inlet passages 148which receive air from between the side wall 102 of the shroud 98 andthe lower section 84 of the first inner wall 82. The passages 148 aredefined between the inner wall section 88 and the outer wall section 90of the upper section of the first inner wall 82, and are thus arrangedabout the upper extremity of the second dust collector 136. Each passage148 extends between adjacent lower portions 126 of the second cyclones120. The fluid inlets 140 of the second cyclones 120 communicate withthe first manifold 146 to receive air from the inlet passages 148. Thefirst manifold 146 is enclosed by the first cone pack 128, and the uppersection 114 of the second inner wall 110. The second cyclones 120 maytherefore be considered to extend through the first manifold 146.

As mentioned above, a third cyclonic separating unit 78 is locateddownstream from the second cyclonic separating unit 76. The thirdcyclonic separating unit 78 comprises a plurality of third cyclonesarranged in parallel. In this embodiment, the third cyclonic separatingunit 78 comprises thirty six third cyclones. Each third cyclone isidentical to the other third cyclones. In this embodiment, each thirdcyclone is also substantially the same as each of the second cyclones120. However, the third cyclones may have a different size to the secondcyclones 120.

The third cyclones have substantially the same size and shape as thesecond cyclones 120. As with the second cyclones 120, each third cyclonehas a cylindrical upper section 152 and a tapering body section which ispreferably frusto-conical in shape. The body section is divided into anupper portion 154 and a lower portion 156. The upper portion 154 of eachthird cyclone 150 is integral with the upper section 152. The upperportions 154 and the lower portions 156 of the bodies of the thirdcyclones are each preferably formed form the same material as the upperportions 124 and the lower portions 126 of the second cyclones 120,respectively. The lower portions 156 are preferably joined to the upperportions 154 in a similar manner as the lower portions 126 of the secondcyclones 120 are joined to the upper portions 124 of the second cyclones120. Each third cyclone has a fluid inlet 158 and a fluid outlet 160.For each third cyclone, the fluid inlet 158 is located in thecylindrical upper section 152 of the third cyclone, and is arranged sothat air enters the third cyclone tangentially. The fluid outlet 160 isin the form of a vortex finder which is provided at the upper end ofeach third cyclone.

To reduce the diameter of the separating apparatus 12, the thirdcyclones are arranged in a plurality of sets. In this embodiment, thethird cyclonic separating unit 78 comprises a first set of thirdcyclones 162, a second set of third cyclones 164, and a third set ofthird cyclones 166. Each set contains a respective different number ofthird cyclones. The first set of third cyclones 162 contains eighteenthird cyclones, the second set of third cyclones 164 contains twelvecyclones, and the third set of third cyclones 166 contains six thirdcyclones.

The first set of third cyclones 162 is located above the second cyclones120. In this example, the arrangement of the third cyclones within thefirst set of third cyclones 162 is substantially the same as thearrangement of the second cyclones 120. The third cyclones are arrangedin a generally frusto-conical arrangement which extends about, and iscentered on, the longitudinal axis L1. Within this arrangement, thethird cyclones are equidistantly spaced from the longitudinal axis L1,and are generally equi-angularly spaced about the longitudinal axis L1.The radial spacing of the third cyclones from the longitudinal axis L1is substantially the same as the radial spacing of the second cyclones120 from the longitudinal axis L1. Again there may be a gap 131 betweentwo third cyclones 162 in which a button 151 or some other device, catchor mechanism is located.

The first set of third cyclones 162 is also arranged at the sameorientation to the longitudinal axis L1 as the second cyclones 120. Inother words, within this set the third cyclones are arranged at thefirst orientation to the longitudinal axis L1. Each cyclone of the firstset of third cyclones 162 has a longitudinal axis L3 a, and the cyclonesare arranged so that their longitudinal axes L3 a approach one another,and intersect the longitudinal axis L1 at the first angle α.

Each cyclone of the first set of third cyclones 162 is locatedimmediately above a respective one of the second cyclones 120. Tominimize the increase in the height of the separating apparatus 12, thefirst set of third cyclones 162 is arranged so that an upper portion ofthe second cyclones 120 extends about, or overlaps, a lower portion ofthe first set of third cyclones 162.

The first set of third cyclones 162 extends about the second set ofthird cyclones 164. The cyclones of the second set of third cyclones 164are also arranged in a generally frusto-conical arrangement whichextends about, and is centered on, the longitudinal axis L1. Within thisarrangement, the third cyclones are equidistantly spaced from thelongitudinal axis L1, and are equi-angularly spaced about thelongitudinal axis L1, but the radial spacing of the cyclones from thelongitudinal axis L1 is smaller than that of the cyclones of the firstset of third cyclones 162.

To allow the first and second sets of third cyclones to have a compactarrangement within the third cyclonic separating unit 78, the second setof third cyclones 164 is arranged at a different orientation to thelongitudinal axis L1. Within this second set the cyclones are arrangedat a second orientation to the longitudinal axis L1. Each cyclone of thesecond set of third cyclones 164 has a longitudinal axis L3 b, and thecyclones are arranged so that their longitudinal axes L3 b approach oneanother, and intersect the longitudinal axis L1 at a second angle βwhich is smaller than the angle α. In this embodiment, the angle β isaround 20°.

To reduce the height of the separating apparatus 12, the second set ofthird cyclones 164 is located partially beneath the first set of thirdcyclones 162 so that the a lower portion of the first set of thirdcyclones 162 extends about an upper portion of the second set of thirdcyclones 164. Consequently, the second cyclones 120 extend about boththe first set of third cyclones 162 and the second set of third cyclones164, overlapping each set by a respective different amount.

The arrangement of the first and second sets of third cyclones 162, 164is such that the fluid inlets 158 of the first set of third cyclones 162are arranged in a first group, and the fluid inlets 158 of the secondset of third cyclones 164 are arranged in a second group which is spacedalong the longitudinal axis L1 from the first group. Within each group,the fluid inlets 158 are generally arranged in an annular arrangementabout the longitudinal axis L1, with the annular arrangement beingsubstantially orthogonal to the longitudinal axis L1. Again, within eachannular arrangement the fluid inlets 158 are inclined to thelongitudinal axis L1 in view of the inclination of the third cyclones tothe longitudinal axis L1. FIG. 6( e) is a top sectional view of theseparating apparatus 12 taken along plane P₁ passing through the fluidinlets of the first set of third cyclones 162, and FIG. 6( d) is a topsectional view of the separating apparatus 12 taken along plane P₂passing through the fluid inlets of the second set of third cyclones164. As illustrated in FIG. 4, each of these planes P₁, P₂ issubstantially orthogonal to the longitudinal axis L1. The planes P₁, P₂are spaced along the longitudinal axis L1, with plane P₁ located aboveplane P₂.

The second set of third cyclones 164 extends about the third set ofthird cyclones 166. The cyclones of the third set of third cyclones 166are also arranged in a generally annular arrangement which extendsabout, and is centered on, the longitudinal axis L1. Within thisarrangement, the third cyclones are equidistantly spaced from thelongitudinal axis L1, and are equi-angularly spaced about thelongitudinal axis L1, but the radial spacing of the third cyclones fromthe longitudinal axis L1 is smaller than that of the cyclones of thefirst and second sets of third cyclones 162, 164.

To maximize the number of cyclones within the third set of thirdcyclones 166, the third set of third cyclones 166 is arranged at adifferent orientation to the second set of third cyclones 164. Withinthis third set the cyclones are arranged at a third orientation to thelongitudinal axis L1. Each cyclone of the second set of third cyclones164 has a longitudinal axis L3 c, and the cyclones are arranged so thattheir longitudinal axes L3 c approach one another, and intersect thelongitudinal axis L1 at a third angle γ which is smaller than the angleβ. In this embodiment, the angle γ is around 10°.

The third set of third cyclones 166 is also located partially beneaththe second set of third cyclones 164 so that the lower portion of thesecond set of third cyclones 164 extends about an upper portion of thethird set of third cyclones 166. As shown in FIG. 4, the second cyclones120 extend about each of the sets of third cyclones, overlapping eachset by a respective different amount.

The arrangement of the third set of third cyclones 166 is also such thatthe fluid inlets 158 of the third set of third cyclones 166 are arrangedin a third group which is spaced along the longitudinal axis L1 from thefirst and second groups. Within this third group, the fluid inlets 158are generally arranged in an annular arrangement about the longitudinalaxis L1, with the annular arrangement being substantially orthogonal tothe longitudinal axis L1. Again, within each annular arrangement thefluid inlets 158 are inclined to the longitudinal axis L1 in view of theinclination of the third cyclones to the longitudinal axis L1. FIG. 6(c) is a top sectional view of the separating apparatus 12 taken alongplane P₃ passing through the fluid inlets of the third set of thirdcyclones 166. As illustrated in FIG. 4, plane P₃ is substantiallyorthogonal to the longitudinal axis L1. The planes P₁, P₂ are locatedabove plane P₃.

Air is conveyed from the second cyclonic separating unit 76 to the thirdcyclonic separating unit 78 by a second manifold 168. The secondmanifold 168 comprises a series of inlet passages 170 which each receiveair from the fluid outlet 140 of a respective second cyclone 120. Withreference to FIGS. 7( a) and 7(b), the upper portion 154 of the body ofeach cyclone of the first set of third cyclones 162 is integral with theupper section 152 of each cyclone, and forms part of a second moldedcone pack 172 of the separating apparatus 12. The second cone pack 172has a lower annular support wall 174 which is mounted on the first conepack 128. The support wall 174 extends over the first vortex finderplate 144 to define the inlet passages 170 therewith. As can be seenfrom FIG. 4, the external surface of the second cone pack 172 includespart of the upper section 152 and part of the upper portion 154 of thebody section of each cyclone of the first set of third cyclones 162. Theexternal surface of the second cone pack 172 also forms part of theexternal surface of the separating apparatus 12, which in turn formspart of the external surface of the vacuum cleaner 10. As mentionedabove, the fluid outlet 160 of each cyclone of the first set of thirdcyclones 162 is in the form of a vortex finder which is provided at theupper end of each cyclone. These vortex finders are located in a secondvortex finder plate 176 which covers the open upper ends of the cyclonesof the first set of third cyclones 162. Annular sealing member 179 formsan air tight seal to prevent air from leaking between the second conepack 172 and the second vortex finder plate 176.

The second manifold 168 is defined in part by the second cone pack 172,and also in part by a third molded cone pack 177. The second cone pack172 extends about the third cone pack 177. The second cone pack 172 maybe a separate component to the third cone pack 177, or it may beintegral with the third cone pack 177. The third cone pack 177 definesthe upper section 152 and the upper portion 154 of the body of eachcyclone of the second and third sets of third cyclones 164, 166. Thethird cyclones may therefore be considered to extend through the secondmanifold 168. The third cone pack 177 has a support 178 which extendsabout the outer surface of the third cone pack 177, and which is mountedon the first cone pack 128. The vortex finders which provide the fluidoutlets 160 of the cyclones of each of the second and third sets ofthird cyclones 164, 166 are also located in the second vortex finderplate 176, which also covers the open upper ends of the cyclones of thesecond and third sets of third cyclones 164, 166. Sealing members 180,182 form air tight seals to prevent air from leaking between the thirdcone pack 177 and the second vortex finder plate 176.

The lower portion 156 of the body of each third cyclone terminates in acone opening 184 from which dirt and dust is discharged from the thirdcyclone. The inner surface of the second inner wall 110 defines a thirddust collector 185 for receiving dust separated from the air flow by thethird cyclones. The third dust collector 185 is generally cylindrical inshape, and extends from the base 18 to an upper extremity located 10 mmbeneath the lowest extremities of the third cyclones, which in thisembodiment are the lowest extremities of the tips of the cyclones of thethird set of third cyclones 166. Consequently, depending on the positionof the third set of third cyclones 166 along the longitudinal axis L1,the third dust collector 185 may have a generally frusto-conical uppersection. Each of the first dust collector 106 and the second dustcollector 136 extends about the third dust collector 185.

The volume of the second dust collector 136 is greater than the volumeof each of the first dust collector 106 and the third dust collector185. In this embodiment, the volume of the second dust collector 136 isgreater than the sum of the volumes of the first and second dustcollectors 106, 185.

The air exhausted from the cyclones of the third cyclonic separatingunit 78 enters a fluid outlet chamber 186. Upper portions of the firstand second sets of third cyclones 162, 164 extend about the fluid outletchamber 186, whereas the third set of third cyclones 166 is locatedbeneath the fluid outlet chamber 186. The fluid outlet chamber 186 isdefined by the second cone pack 172, the third vortex finder plate 180and a cover 188 which defines the upper wall of the separating apparatus12. The cover 188 is mounted on the second cone pack 172.

The cover 188 comprises a coupling member 190 for coupling theseparating apparatus 12 to the outlet duct 30 of the vacuum cleaner. Thecoupling member 190 is supported by a coupling support member 192. Thesupport member 192 is retained by the cover 188. The support member 192is preferably a single-piece item, preferably molded from plasticsmaterial, but alternatively the support member 192 may formed from aplurality of components connected together. The support member 192 isgenerally tubular in shape, and comprises a central bore for receivingair from the outlet chamber 186. With reference also to FIGS. 5 and 6(e), the support member 192 comprises a central hub 194 located at oneend thereof, and a plurality of spokes 196, in this example four spokes,which extend radially outwardly from the hub 194 to an outer wall of thesupport member 192 so as to define a plurality of apertures in the shapeof quadrants between adjacent spokes 196. The hub 194 extends along thelongitudinal axis L1. Returning to FIG. 7( a), an annular flange 198extends radially outwardly from the outer surface of the support member192, and is supported by an inner wall 200 of the cover 188.

The coupling member 190 comprises an air outlet 202 through which theair flow is exhausted from the separating apparatus 12. The couplingmember 190 is substantially co-axial with the support member 192. Withparticular reference to FIGS. 7( a) and 7(b), the coupling member 190 isgenerally cup-shaped, and comprises a base 204 and an inner wall 206extending upwardly from the edge of the base 204. Similar to the supportmember 192, the base 204 comprises a plurality of spokes 208 extendingradially outwardly from a central hub 210. The hub 210 of the couplingmember 190 also extends along the longitudinal axis L1, and surroundsthe hub 194 of the support member 192. The coupling member 190 comprisesthe same number of spokes 208 as the support member 192. In thisexample, each spoke 208 of the coupling member 190 meshes with arespective spoke 196 of the support member 192; the spokes 196 of thesupport member 192 are visible in FIG. 5 through windows formed in thespokes 208 of the coupling member 190. The base 204 of the couplingmember 190 thus also defines a plurality of apertures in the shape ofquadrants between adjacent spokes 208, and which receive air from thefluid outlet chamber 186.

The coupling member 190 is moveable relative to the support member 192.A biasing force is applied to the coupling member 190 which urges thecoupling member 190 in a direction extending along the longitudinal axisL1 to engage the outlet duct 30 of the vacuum cleaner 10. In thisexample the biasing force is applied by a resilient element 212,preferably a helical spring, located between the support member 192 andthe coupling member 190. The resilient element 212 is located on thelongitudinal axis L1. In this example the hubs 194, 210 are hollow, andthe resilient element 212 is located within the hubs 194, 210. One endof the resilient element 212 engages a spring seat 214 located withinthe hub 194 of the support member 192, whereas the other end of theresilient element 212 engages the upper end 216 of the hub 210 of thecoupling member 190.

The inner wall 206 of the coupling member 190 has a concave, orbowl-shaped, inner surface which engages the outlet duct 30 of thevacuum cleaner 10. With reference to FIGS. 2( b), 8(a) and 8(b), theoutlet duct 30 comprises an annular sealing member 300 connected to anair inlet 302 of the outlet duct 30 for engaging the concave innersurface of the coupling member 190 continuously about the longitudinalaxis L1. The air inlet 302 of the outlet duct 30 is generallydome-shaped. As described previously, movement of the outlet section 50of the inlet duct 28 about the duct pivot axis during a cleaningoperation causes the separating apparatus 12 to swing about the ductpivot axis relative to the outlet duct 30. The continuous engagementbetween the inner surface of the coupling member 190 and the sealingmember 300 of the outlet duct 30, coupled with the bias of the couplingmember 190 towards the outlet duct 30, enables a continuous air tightconnection to be maintained between the separating apparatus 12 and theoutlet duct 30 as the separating apparatus 12 moves relative to theoutlet duct 30 during movement of the vacuum cleaner 10 across a floorsurface.

The outlet duct 30 is generally in the form of a curved arm extendingbetween the separating apparatus 12 and the rolling assembly 20. Anelongated tube 304 provides a passage 306 for conveying air from the airinlet 302 to the rolling assembly 20.

The outlet duct 30 is moveable relative to the separating apparatus 12to allow the separating apparatus 12 to be removed from the vacuumcleaner 10. The end of the tube 304 remote from the air inlet 302 of theoutlet duct 30 is pivotably connected to the main body 22 of the rollingassembly 20 to enable the outlet duct 30 to be moved between a loweredposition, shown in FIG. 2( a), in which the outlet duct 30 is in fluidcommunication with the separating apparatus 12, and a raised position,shown in FIG. 2( b), which allows the separating apparatus 12 to beremoved from the vacuum cleaner 10.

With reference to FIG. 8( b), the outlet duct 30 is biased towards theraised position by a torsion spring (not shown) located in the main body22. The main body 22 also comprises a biased catch 312 for retaining theoutlet duct 30 in the lowered position against the force of the torsionspring, and a catch release button 314. The outlet duct 30 comprises ahandle 316 to allow the vacuum cleaner 10 to be carried by the user whenthe outlet duct 30 is retained in its lowered position. The catch 312 isarranged to co-operate with a finger 318 connected to outlet duct 30 toretain the outlet duct in its lowered position. Depression of the catchrelease button 314 causes the catch 312 to move away from the finger318, against the biasing force applied to the catch 312, allowing thetorsion spring to move the outlet duct 30 to its raised position.

The rolling assembly 20 will now be described with reference to FIGS. 8(a) and 8(b). As mentioned above, the rolling assembly 20 comprises amain body 22 and two curved wheels 24, 26 rotatably connected to themain body 22 for engaging a floor surface. In this embodiment the mainbody 22 and the wheels 24, 26 define a substantially spherical rollingassembly 20. The rotational axes of the wheels 24, 26 are inclinedupwardly towards the main body 22 with respect to a floor surface uponwhich the vacuum cleaner 10 is located so that the rims of the wheels24, 26 engage the floor surface. The angle of the inclination of therotational axes of the wheels 24, 26 is preferably in the range from 4to 15°, more preferably in the range from 5 to 10°, and in thisembodiment is around 6°. Each of the wheels 24, 26 of the rollingassembly 20 is dome-shaped, and has an outer surface of substantiallyspherical curvature, so that each wheel 24, 26 is generallyhemispherical in shape.

The rolling assembly 20 houses a motor-driven fan unit 320, a cablerewind assembly 322 for retracting and storing within the main body 22 aportion of an electrical cable (not shown) terminating in a plug 323providing electrical power to, inter alia, the motor of the fan unit220, and a filter 324. The fan unit 220 comprises a motor, and animpeller driven by the motor to drawn the dirt-bearing air flow into andthrough the vacuum cleaner 10. The fan unit 320 is housed in a motorbucket 326. The motor bucket 326 is connected to the main body 22 sothat the fan unit 320 does not rotate as the vacuum cleaner 10 ismaneuvered over a floor surface. The filter 324 is located downstream ofthe fan unit 320. The filter 324 is tubular and located around a part ofthe motor bucket 226.

The main body 22 further comprises an air exhaust port for exhaustingcleaned air from the vacuum cleaner 10. The exhaust port is formedtowards the rear of the main body 22. In the preferred embodiment theexhaust port comprises a number of outlet holes 328 located in a lowerportion of the main body 22, and which are located so as to presentminimum environmental turbulence outside of the vacuum cleaner 10.

A first user-operable switch 330 is provided on the main body and isarranged so that, when it is depressed, the fan unit 320 is energized.The fan unit 320 may also be de-energized by depressing this firstswitch 330. A second user-operable switch 332 is provided adjacent thefirst switch 330. The second switch 332 enables a user to activate thecable rewind assembly 22. Circuitry for driving the fan unit 320 andcable rewind assembly 322 is also housed within the rolling assembly 20.

In use, the fan unit 320 is activated by the user and a dirt-bearing airflow is drawn into the vacuum cleaner 10 through the suction opening inthe cleaner head. The dirt-bearing air passes through the hose and wandassembly, and enters the inlet duct 28. The dirt-bearing air passesthrough the inlet duct 28 and enters the first cyclonic separating unit74 of the separating apparatus 12 through the dirty air inlet 96. Due tothe tangential arrangement of the dirty air inlet 96, the air flowfollows a helical path relative to the outer wall 16 as it passesthrough the first cyclonic separating unit 74. Larger dirt and dustparticles are deposited by cyclonic action in the first dust collector106 and collected therein.

The partially-cleaned air flow exits the first cyclonic separating unit74 via the perforations in the mesh of the side wall 102 of the shroud98 and enters the first manifold 146. From the first manifold 146, theair flow enters the second cyclones 120 wherein further cyclonicseparation removes some of the dirt and dust still entrained within theair flow. This dirt and dust is deposited in the second dust collector136 while the cleaned air exits the second cyclones 120 via the fluidoutlets 142 and enters the second manifold 168. From the second manifold168, the air flow enters the third cyclones, wherein further cyclonicseparation removes dirt and dust still entrained within the air flow.This dirt and dust is deposited in the third dust collector 185 whilethe cleaned air exits the third cyclones via the fluid outlets 160 andenters the fluid outlet chamber 186. The air flow enters the bore of thesupport member 192, and passes axially along the bore and between thespokes 196, 208 of the support member 192 and the coupling member 190 tobe exhausted through the air outlet 202 of the coupling member 190 andinto the dome-shaped air inlet 302 of the outlet duct 30.

The air flow passes along the passage 306 within the outlet duct 30, andenters the main body 22 of the rolling assembly 20. Within the rollingassembly 20, the air flow is guided into the fan unit 320. The air flowsubsequently passes out of the motor bucket 326, for example throughapertures formed in the side wall of the motor bucket 326, and passesthrough the filter 324. Finally the air flow is exhausted through theoutlet holes 328 in the main body 22.

When the outlet duct 30 is in its raised position, the separatingapparatus 12 may be removed from the vacuum cleaner 10 for emptying andcleaning. The separating apparatus 12 comprises a handle 340 forfacilitating the removal of the separating apparatus 12 from the vacuumcleaner 10. The handle 340 is connected to the cover 188, for example bya snap-fit connection. To empty the separating apparatus 12, the userdepresses a button for actuating a mechanism for applying a downwardpressure to the uppermost portion of the catch 72 to cause the catch 72deform and disengage from the groove located on the outer wall 16 of theouter bin 14. This enables the base 18 to move away from the outer wall16 to allow dirt and dust that has been collected in the dust collectorsof the separating apparatus 12 to be emptied into a dustbin or otherreceptacle. As shown in FIG. 4, the actuating mechanism comprises a pushrod mechanism 342 which is slidably located on the outer surface of theseparating apparatus 12, and which is urged against the catch 72 to movethe catch 72 away from the groove, allowing the base 18 to drop awayfrom the outer wall 16 so that dirt and dust collected within theseparating apparatus 12 can be removed.

In this embodiment, the third cyclonic separating unit 78 comprisesthree sets of third cyclones. Of course, the third cyclonic separatingunit 78 may comprises more than three sets of third cyclones, or fewerthan three sets of third cyclones. For example, the second set of thirdcyclones 164 may be omitted so that the third set of third cyclones 166provides a second set of third cyclones. As another alternative, thefirst set of second cyclones 162 may be omitted so that the second setof third cyclones 164 provides a first set of third cyclones and thethird set of third cyclones 166 provides a second set of third cyclones.

The invention claimed is:
 1. A surface treating appliance comprising: afirst cyclonic separating unit including a plurality of first cyclonesconnected in parallel about an axis; and a second cyclonic separatingunit located downstream from the first cyclonic separating unit andincluding a plurality of second cyclones connected in parallel, theplurality of second cyclones being divided into at least a first set ofsecond cyclones arranged about the axis and a second set of secondcyclones, wherein the plurality of first cyclones extends about andsurrounds the first set of second cyclones, and the first set of secondcyclones extends about and surrounds the second set of second cyclones.2. The appliance of claim 1, wherein the plurality of first cyclonesextends about and surrounds the second set of second cyclones.
 3. Theappliance of claim 2, wherein the plurality of first cyclones overlapsthe first set of second cyclones and the second set of second cyclonesby respective different amounts.
 4. The appliance of claim 1, whereinthe first set of second cyclones is arranged at a first orientation tosaid axis, and the second set of second cyclones is arranged at a secondorientation, different from the first orientation, to said axis.
 5. Theappliance of claim 1, wherein the first set of second cyclones islocated above at least part of the second set of second cyclones.
 6. Theappliance of claim 1, wherein the plurality of first cyclones and thefirst set of second cyclones are equidistant from said axis.
 7. Theappliance of claim 1, wherein each second cyclone has a longitudinalaxis, and wherein the longitudinal axes of the first set of secondcyclones approach one another.
 8. The appliance of claim 7, wherein thelongitudinal axes of the cyclones of the second set of second cyclonesapproach one another.
 9. The appliance of claim 8, wherein thelongitudinal axes of the first set of second cyclones and thelongitudinal axes of the second set of second cyclones intersect saidaxis.
 10. The appliance of claim 1, wherein the second cyclonicseparating unit comprises a third set of second cyclones and wherein thesecond set of second cyclones extends about and surrounds at least partof the third set of second cyclones.
 11. The appliance of claim 10,wherein the plurality of first cyclones extends about and surrounds thethird set of second cyclones.
 12. The appliance of claim 11, wherein theplurality of first cyclones overlaps the first set of second cyclones,the second set of second cyclones and the third set of second cyclonesby respective different amounts.
 13. The appliance of claim 10, whereinthe second set of second cyclones is located above at least part of thethird set of second cyclones.
 14. The appliance of claim 1, wherein thefirst cyclonic separating unit and the first set of second cyclonescomprise the same number of cyclones.
 15. The appliance of claim 1,wherein each first cyclone has a longitudinal axis, and wherein thelongitudinal axes of the first cyclones approach one another.
 16. Theappliance of claim 15, wherein the longitudinal axes of the firstcyclones intersect said axis.
 17. The appliance of claim 1, wherein eachfirst cyclone comprises a flexible portion.
 18. The appliance of claim1, wherein each cyclone of at least the first set of second cyclonescomprises a flexible portion.
 19. The appliance of claim 1, comprising afirst dust collector for receiving dust from the first cyclonicseparating unit, a second dust collector for receiving dust from thesecond cyclonic separating unit.
 20. The appliance of claim 1,comprising a vacuum cleaning appliance.